Glass ntsa kaw digital printing galaw ai gaw, sumla hkrung sumla ni, gradient ni, logo ni hte galai shai ai data ni hpe screen (sh) plate n lawm ai sha, glass panel ntsa de hkrak hkrak bang ya lu ai. Ndai laika buk gaw, UV inkjet hte ceramic frit galaw ai lam ni gara hku shai hkat ai, gara ink hte primer ni gaw glass hte teng sha matut mahkai nga ai, ntsa hpe gara hku jasan jaseng nna, gara hku shawng gram lajang na, white ink hte RIP file ni hpe gara hku set up galaw na, shinggan n-gun atsam hpe nambat hku nna mahtai jaw ai shaloi gara hku rai nga ai, screen langai mi hta kade daram manu jahpu jaw ra ai. Dai hpe glass galaw ai ni, laika ka ai nta madu ni, nta gawgap ai ni hte mari ai hpung ni a matu ka da ai rai nna, shanhte gaw dut mari ai lam hta grau nna, masat da ai lam ni hpe ra sharawng ai ni a matu re.
Digital hku nna dip shapraw ai Glass ngu ai gaw hpa rai kun?
Digital hku dip shapraw ai glass ngu ai gaw, digital file kaw na ink hka htung ni hpe substrate ntsa de hkrak sha bang ya ai inkjet system hte mawn sumli da ai glass re. Screen ni n nga ai, color garan ai lam n nga ai hte tooling n nga ai. Ink dinghku lahkawng gaw uphkang nga ai: UV-hkum hkrang n-gun rawng ai organic inks ni gaw, n-gun rawng ai polymer film zawn glass ntsa kaw dung nga ai, ceramic frit inks ni gaw, n-gun rawng ai shaloi n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai n-gun rawng ai inks ni a daw langai mi tai wa ai.
Hpang jahtum na arung arai ni hta, hka shin chyinghka ni, shat gawk shingdu shingnip ni, rung shingdu shingna ni, dut mari ai shara ni, nta kata na arung arai ni, elevator shingnip ni, spandrel glass hte shingnip shingna ni lawm ai. Ladat hpe lata ai shaloi, ga san masum gaw, kade daram galaw ra ai, shinggan de kade daram na hkra nga ra ai, sumla hkrung gaw kade daram yak hkak ai ngu ai ga san masum a majaw rai nga ai.
Digital shingnip hte dip shapraw ai ladat ni: UV shingnip hte shingnip shingna
1. UV Flatbed hte hkrak dip shapraw ai
A UV n-gup magap dip jakpiezoelectric printhead ni hpe lang nna UV-mai tsai ai ink hpe shingnip ntsa de jet bang ya ai, LED (sh) mercury pyengdin ni hte lai wa ai shaloi kalang ta dip shamai ya ai. Hpa majaw nga yang, kalang ta hkam kaja wa ai majaw, non-porous ntsa kaw ink n bra mat nna, fine detail ni hpe hkam la lu ai.
Hpaga galaw ai ladat gaw:
- Glass hpe n-gun n rawng ai, jut kaw na n-gun n rawng ai hte coating hkra machyi ai hpe jep yu u
- Laika ka ai shara hpe jasan jaseng nna sau n bang kau u .
- Ink system ra ai rai yang, primer (sh) n-gun jat ya ai hpe bang u.
- Panel hpe vacuum table ntsa kaw tawn da nna, npawt nhpang hpe masat da u.
- Hpraw ai npawt hpe dip shapraw u, dai hpang CMYK, dai hpang lata la mai ai varnish
- UV npu hta layer langai hpang langai tsi la u
- Application ra ai rai yang, makawp maga ai coating (sh) laminate hpe bang u.
Kaja wa lang ai jak a hkrang masa:
| Parameter | Laksan shadawn shadang |
|---|---|
| Dip shapraw ai hkrang | 600-1440 dpi |
| Kaji dik htum line dam ai | 0.1-0.3 mm, n-gup magap hte npu npu hta madung nga ai |
| Glass n-gun | 2-25 mm |
| Shang na-madang yupku kaba ai | 600 × 900 mm |
| Hpaga galaw ai yupku kaba ai | 1.2 × 2.4 m kaw nna 2.5 × 1.3 m du hkra |
| Hpaga lam yupku kaba ai | 2 × 3 m hte dai hta jan ai |
| Hpraw ai ink layer ni | 1-5 gaw opacity yaw shada ai hta hkan nna lai mat wa ai |
| Tsi lajang ai | UV LED, kalang ta, lahkam langai hpang langai |
N-gun atsam: tooling manu n ra ai, same-day setup, n-htum n-wai ai nsam hte galai shai ai data, langai kaw na sut masa lam hta jai lang mai ai. Limits: cured film gaw ntsa kaw dung nga ai, dai majaw dan dawng ai shinggan bungli hta primer hte makawp maga ai coating ra ai, UV ink law malawng gaw tempering furnace hta n mai hkrung nga ai.
2. Ceramic Frit Digital Laika Dip Ai
Ceramic ink ni gaw, n-gun n rawng ai nsam ni hpe, n-gun rawng ai glass frit hta shinggrup tawn da ai. Dai panel hpe n-gun n rawng ai hku dip shapraw nna, katsi mat hkra galaw nhtawm, 600–750℃daram hta n-gun ja ai wan wut ai wan n-ga hku nna shapraw kau ai. Dai frit gaw hka lim mat nna, nsam gaw n-gun ja mat sai shingnip ntsa de shang wa nna, hkang zing da ai katsi ai masa gaw, dai pass langai kaw sha, shim lum ai-grade tempered glass hpe shapraw ya ai.
N-gun atsam: mawn sumli ai lam gaw, shingnip a daw langai mi tai wa nna, shingnip shingna, shingnip bunghku, spandrels hte mawdaw shingnip ni a matu htuk manu ai UV, chemical hte abrasion hpe ninghkap lu ai atsam ni hpe jaw ya ai. Limits: capital manu grau law ai, tempering garai n galaw shi yang printing galaw ra ai, gap ngut ai hpang design hpe n mai galai shai ai. Color gamut gaw UV inkjet hta grau n-gun n law ai, custom run kaji ni gaw n bung ai wan wut manu hpe gun hpai ai.
3. Screen hpe ka shapraw ai hte Digital hku htawt sit ai
Screen printing gaw, hkyen lajang da ai mesh hku nna ink hpe shadut ya ai, nsam langai hta screen langai. Screen hpe hkyen lajang na matu hkying hkum law law kaw nna lahkawng ya du hkra aten la ra ai, raitim, kalang mi galaw ngut ai hpang, grai n-gun ja ai ink n-gun ni hte hkying hkum mi hta 100–1,000+ pieces du hkra pru wa ai. Dai gaw, ntsin htung, shingnip shingna, sadi jaw ai masat kumla ni hte shimlam masat kumla ni zawn re ai nsen kaba ai, nsam n law ai-bungli ni a matu kaja ai arung arai naw rai nga ai. Digital transfer film ni gaw flatbed langai n du lu ai hkrang (sh) shinggrup da ai daw ni a matu lapran shara hpe zing la da ai.
Ladat hpe langai mi hta shingdaw yu ai
| Masat masa | UV inkjet | Ceramic frit | Screen dip shapraw ai |
|---|---|---|---|
| Setup galaw ai aten | Minit 15-60 laman | Moderate, wan wut aten masat da ai | Hkying hkum 4-48 |
| Kaja ai hparan ladat | 600-1440 dpi | Kaja ai, gamut shadawn sharam | ~100-300 dpi hte maren sha re |
| Sumla ni hte gradient ni | Ninghkring | Kaja sai | Matsan ai kaw nna lapran tsang |
| Solid nsam n-gun | Kaja sai | Grai hkrak sai | Ninghkring |
| Shinggan ngang grin ai | Coating hte lapran tsang kaw nna tsaw ai | Grai tsaw ai | Ceramic ink hte tsaw ai |
| Katsi ai hpe ninghkap lu ai | Shadawn sharam | Ninghkring | Ink hta kam hpa ai |
| Sut masa run size | 1-500 daram | Htingnu gawgap ai batch ni | 500+ daw ni |
| Kaja dik htum | Htunghking hte kata bungli | Facades hte shinggan | Masha law law galaw shapraw ai |
Glass Printer hpe gara hku lata na .
Bed size gaw dan dawng ai spec rai tim, myit malai lu shangun ai gaw nau n nga ai. Glass dip shapraw ai jak hpe shingdaw ai shaloi, ndai lam ni hpe jep yu u:
- Media a n-gun kaba dik htum hte table n-gun - glass gaw n-gun ja ai; mm panel npu kaw na sumla hpe n mai htingnut ai
- Vacuum zoning - daw garan nna hka ja ai gaw yupku ting hpe n shingdang ai sha panel kaji ni hpe hkam la ai
- Printhead hpaji masa hte channel jahpan - hpraw ai channel hpe ap nawng da ai hte shingjawng ai lam gaw glass a matu -mai bawngban ai
- Hpraw ai ink shinggrup ai lam hte shinggrup ai - titanium dioxide gaw lawan ai hku htum mat ai; n shamu n shamawt ai ink line ni gaw nozzle sum mat ai hpe tsun mayu ai
- Anti-static hte anti-hpyen gasat ai ladat ni - katsi ai nta ni gaw, shingnip de ga nhpu hpe hkap la shangun nna, shingnip ntsa bawnu hte gap ai gaw manu dan ai
- Grai kaba ai (sh) n bung ai panel ni a matu tsaw ai hpe gram lajang ai hte jut hpe madi shadaw ya ai
- RIP software, ICC hkrang shapraw ai lam hte linearization madi shadaw ai lam
- Installation, operator sharin hpawng, spare parts ni hpe woi awn ai aten hte buga na daw jau ai lam ni hpe hkap la ai lam
Workshop ni hpe hpaw hpang ai ni a matu, format kaji ai UV printer gaw shang wa ai gumhpraw hpe shayawm ya nna, sample ni hte aten kadun laman hta manu hpe lawan ai hku bai lu la ai, galaw shapraw ai nta ni gaw, nta gawgap ai panel size ni a matu 2513 UV flatbed printer class machine de htawt sit chye ma ai. Cylindrical bungli rai nga ai gawm hte lu sha arung arai ni hpe garan nna galaw ra ai .gawm hte hka htung cylinder dip jakflatbed hta grau nna.
Inks hte Glass hte gara hku teng sha matut mahkai ai lam
Glass gaw chemical hku nna n-gun n rawng ai, hkum tsup ai hku n-gun n rawng ai hte -porous n re ai - ngu ai atsam marai masum a majaw n-gun n rawng ai. Ink gaw ladat lahkawng hku nna matut mahkai ai: n-gun n rawng ai ntsa nsam hpe jak hte matut mahkai ai lam, ink resin hte gram lajang da ai (sh) primed galaw da ai ntsa lam lapran na chemical bonding.
UV-Tsa mai ai Ink ni
Photopolymer monomers ni gaw UV nhtoi npu hta millisecond loi mi laman hta sha matut mahkai nga ai. Akyu ni gaw lawan ai hku mai tsai wa ai, nsam grai law ai, VOC n pru ai hte varnish hte 3D relief effects ni hte htuk manu ai lam ni rai nga ai. Glass a matu UV set hpring tup hta CMYK, opaque hpraw, asan sha nga ai varnish hte primer (sh) n-gun rawng ai hpe n-gun jaw ai baw ni lawm ai. Ndai ink ni gaw kata na mawn sumli ai glass, partition, shower chyinghka hte dut mari bungli ni a matu standard lata la ai lam rai nga ai.
Hka htung Frit Inks
Inorganic nsam hte shingnip shingna. Frit hpe gap ai shaloi, pigment gaw n-gun n rawng ai ntsa de lup mat nna, print galaw da ai layer gaw structure hku nna hpawng de mat wa ai. Ndai lam a majaw, ceramic mawn sumli ai lam gaw, shaning law law na hkra, n makawp maga ai organic film gaw n mai byin ai.
Hka lum ai hte Hybrid Ink ni
Kaja ai n-gun rawng ai hte n-gun rawng ai, raitim shanhte gaw grau n-gun ja ai ntsa lam hpe hkyen lajang ra ai, primer layers ni hpe jat bang ra ai, nbung n-gun hte VOC hpe atsawm sha hkang lu ai.
Hpraw ai Ink Ladat hpe asan sha mu lu ai Glass
Glass gaw nhtoi hpe shalai ya ai majaw, CMYK langai sha gaw washed out zawn rai nga ai. Hpraw ai ink gaw opacity, n bung ai lam hte backlit galaw ai shaloi panel gara hku galaw ai hpe hkang ya ai.
Npu kaw na hpraw (shawng -mu ai panel ni): Glass → hpraw → CMYK → lata la mai ai varnish. Ndai gaw asan sha re ai glass ntsa hta nhtoi hte shai hkat ai lam hpe grau law hkra galaw ya ai.
Lahkawng ngu na ntsa kaw na dip shapraw ai (glass hku nna yu ai): Glass → mirrored CMYK → hpraw ai backing. Dai glass hkum nan gaw ink film hpe san seng ai tsi ni hte n-gun n rawng ai kaw na makawp maga ya ai majaw, ndai layout gaw nta gawgap ai hte shower chyinghka bungli ni hpe uphkang nga ai.
Backlit panels: n-gun yawm ai opacity hta hkang lu ai hpraw ai layer law law gaw, n-gun ja ai shara ni a malai, diffusion hpe pyi shabyin ya ai.
Tatut galaw mai ai npawt nhpang ni:
| Setting | Shawng nnan manu |
|---|---|
| Hpraw ai nsam | 80–100% gaw shapoi ya ai yaw shada lam hta hkan nna |
| Hpraw ai pass ni, nhtoi hpe mawn sumli ai | layer 1 |
| Hpraw ai pass ni, madang dep mawn sumli ai | 2-3 lang |
| Hpraw ai lai wa sai lam ni, tsaw ai-opacity htingnu gawgap ai lam | 4-5 lang |
| Hpraw- kaw nna- nsam hpe shinggrup da ai | 0.1-0.3 mm |
| Dot shinggrup ai lam hpe gram lajang ai | 70–100% |
Hpraw ai ink hpe hkan sa ai lam gaw, hpraw ai ink hpe setting galaw ai hta grau ahkyak ai: circulation hpe n-gun jaw ai, n galaw shi yang agitate galaw ai, shift hpang shagu nozzle ni hpe jep yu ai, ink hpe n-gun n rawng ai temperature hta tawn da ai.
Glass ntsa hkyen lajang ai lam: Lahkam-by-Lahkam
Adhesion hkrat sum ai lam law malawng gaw ink kaw n re ai sha, hkyen lajang ai kaw na byin pru wa ai. Lata nsam, makau na shapraw ai tsi kaw na silicone nsam (sh) makawp maga ai film kaw na ngam ai nsam ni gaw bat law law na ai hpang nsam hpraw mat na matu law nga ai.
Lahkam 1: N san seng ai hpe garan ginhka ai
Nhtoi awu asin re ai - ga nhpu, lata masat, hka masat, hparan ai hta ngam nga ai. N san seng ai lam grai law ai - jak sau, silicone, shapraw ai arung arai ni, n-gun dat (sh) film ngam ai arai ni.
Lahkam 2: Kashin nna sau htum kau ai
Nhtoi n san seng ai lam a matu: 1–5% n-gun rawng ai neutral detergent hte lint-n lawm ai pad hpe lang nna kashin kau nna, deionized hka hte kashin kau ra ai (tap hka gaw mineral n-gun ni hpe tawn da ya ai), dai hpang 0.2–0.5 MPa daram hta filtered oil-n lawm ai compressed air hte kashin kau ra ai.
N san seng ai lam grai law ai rai yang, solvent wipe hte hkan nang u:
- 90-99% isopropyl alcohol hpe kashin kau nna, hka htung hpe galoi mung hkum hka lim kau u.
- Langai maga de sha kashin kau ai - grup yin shamu shamawt ai lam gaw awu asin re ai hpe bai garan jaw ai
- Pass shagu hta fresh wipe hte lahkawng masum lang bai galaw u .
- Citrus sau shayawm ai tsi ni, sau ether (sh) hexane- hpe madung tawn ai jasan jaseng ai tsi ni hpe n-gun ja ai silicone a matu sha lang u, nbung kaja hte PPE npu hta lang u.
- Galoi mung ngut kre ai IPA wipe hte ngut hkra galaw nna, solvent ngam ai hpe yeng seng kau u.
Hka lum ai hku galaw shapraw ai shara ni hta, 50-100℃minit 10-30 laman hka ja ai hpe lang ai. Thin (sh) tempered glass ntsa hta n bung ai hku katsi ai hpe koi nga u.
Lahkam 3: Surface hpe Activate galaw u .
| Mahkrun | Laksan masat masa ni | a matu kaja dik htum | Shadawn sharam |
|---|---|---|---|
| Hpaji hte htu ai | 400-800 grit, hka lim ai nhprang dat, n-gun dat ai | Mawn sumli ai shingnip | Mu lu ai htum mat na hkrit tsang hpa |
| Chemical htu ai | HF (sh) fluoride tsi hpaji | Hpaga lam hta hkan nang hkan sa ai lam | Grai sawng ai shimlam lit |
| Plasma | ~50-300 W, 10-100 mm/s lai di ai | Bai galaw shapraw mai ai | Hpaji hkingrai ni hpe bang ai |
| Corona | ~40 dyn/cm ntsa na n-gun atsam hpe yaw shada ai | Flat panel kaba ni | Hkrak ai hkrang sumla ni hta gawng kya ai |
| Wan n-ga | Pass kadun, tsan ai hpe hkang lu ai | Hpaga lam hta chyai ai ladat ni | Katsi kahtet ai tsin-yam |
Hydrofluoric acid gaw laksan sadi jaw ra ai: dai gaw sung ai chemical wan hkru ai lam ni hte hkum hkrang hpe hkra machyi shangun ai. Bungli galaw ai shara kaji ni hta license lu ai hku hparan ai, nbung n-gun, lawan ladan galaw ra ai tara ni hte hkan sa ai awu asin ni hpe kabai kau ai lam n nga ai sha n mai lang ai.
Lahkam 4: Primer (sh) Silane hpe n-gun jaw ai tsi hpe bang u
Silane shingdaw ai arung arai ni gaw silica ntsa hte ink resin lapran hta chemical bridge langai mi hpe hpaw ya ai. Methacrylate-magam bungli galaw ai silane ni gaw, acrylic hte UV{2}}mai tsai ai ladat ni hte madung hku nna hpawng de nga ai; amino-magam bungli galaw ai silane ni gaw epoxy hte polyurethane tsi mawan ni hte htap htuk ai.
- Hpa majaw nga yang, ethanol, IPA, shing nrai, tsa chyaru/hka kayau ai hta 0.5–2% n-gun rawng ai
- Hkamja lam: kashin kau, chya kau (sh) n-gun n rawng ai uniform film hta dip kau
- Flash off: nta kata na nbung katsi ai shara hta minit 10-30 daram
- Laksan tsi ladat: 80-120℃minit 5-15 laman
Primer galaw ai wa a hpaji masa hpe galoi mung hkan sa nna, na a tengman ai galaw shapraw ai ink hte galoi mung htuk manu ai lam hpe chyam yu u. Soda-lime float glass ntsa hta bungli galaw ai primer gaw, npu na chemistry n bung ai majaw, coated (sh) n law ai -hpyen panel ntsa hta hkrat sum chye ai.
File hpe gram lajang ai, nsam hpe hparan ai hte RIP hpe gram lajang ai
Hpaji jaw ai hkrang ni gaw PDF/X-4, TIFF, AI, EPS (sh) layered PSD re. Resolution gaw maximum de default galaw ai hta grau nna yu ai tsan ai shara hpe hkan sa ra ai:
- m npu na yu ai tsan ai shara: 150-300 dpi
- Ka-ang hkup tsan ai kata na panel ni: 100-150 dpi
- Nta shawng na sumla ni: 50–100 dpi
Hpraw hpe laksan spot channel hku nna gawgap u, mask (sh) vector lam - hpe galoi mung "hpraw n nga ai ngu ai lachyum re" ngu ai hpe galoi mung n kam sham u. Dai hpang, trapping hpe set galaw nna, RIP hta garan ginhka ai lam hpe shawng yu nna, glass n galaw shi yang sakse madun u.
Glass a matu RIP hpang ai masat da ai lam ni:
- Yawng ink shadawn shadang: 250-300%
- Pass mode: 8-16 lang lai nna, kaja ai pru wa ai lam a matu
- Dot lu ai htingrai htingrat ai lam: 5–15%
- Linearization: gara ICC hkrang hpe mung n galaw shi yang, ra sharawng ra ai
- Gray balance: myi hte n re ai sha, profile hku nna jep yu ai
File shut ai lam ni hta grau sawng ai gaw, galai shai ai lam n galaw ai sha sa dat ai RGB sumla hkrung ni, hpraw ai channel ni n lawm ai, -resolution n law ai hpe kaba shangun ai, printer a n law htum bai shapraw mai ai n-gun n law ai hairline ni rai nga ai.
Substrate hte htuk manu ai lam hte Tempering ga san
| Glass amyu | Kalang lang lang ai | Dip shapraw na matu myit yu ai |
|---|---|---|
| Anneal galaw da ai hka leng | Nta kata na arung arai ni, kata hpe mawn sumli ai | Loi dik ai substrate, matut nna n galaw shi yang print galaw u |
| N-gun ja ai | Chyinghka ni, garan ginhka ai lam ni, shingdu de hka lim ai shara ni | N-gun n rawng shi yang, Ceramic ink; UV ink ngut ai hpang |
| Laminated | Hkamja lam hte shim lum ai glazing | Print hpe plies lapran hta bang mai ai |
| Npu -hpri | Premium madun ai, madun ai | Grau tsaw ai shapoi ai lam gaw hpraw ai hpe grau ngang kang ai hku hkang ra ai |
| Hkum hkrang-tinted (sh) nsam rawng ai | Mawn sumli bungli masing ni | Grau li ai hpraw ai underbase ra ai |
| Hpun da ai / npu-E | Hkrang shapraw ai glazing | Coating htuk manu ai hpe chyam yu ra ai |
| Curved | Feature hte mawdaw glass | Hkrang shapraw ai lam ni, point load hpe koi u |
Tempering n galaw shi yang (sh) galaw ngut ai hpang Print galaw na kun?
Tempering garai n galaw shi yang, ceramic frit bungli galaw na matu ra ai. Firing cycle gaw ink hpe matut mahkai ya nna, dai kaw na pru wa ai gaw, chemical hte nbung laru hpe prat tup ninghkap lu ai atsam rai nga ai. Hkrit tsang hpa gaw, n htap htuk ai ink (sh) grai law ai deposit thickness gaw, nbung katsi ai aten hta nsam galai mat ai (sh) n-gun yawm mat chye ai.
Tempering galaw ngut ai hpang, kata na mawn sumli ai glass ntsa UV printing galaw na matu standard rai nga ai. Custom galaw na matu loi ai hte furnace gaw ink hpe galoi mung n hkra ai, raitim, print gaw fusion hta grau nna, ngang grin na matu primer hte coating hpe kam hpa ai.
Hpa mi rai rai, galaw shapraw ai order hpe n shapraw shi yang, sample panel ni hta adhesion hte heat htuk manu ai lam hpe chyam dinglik ai lam ni hpe galaw u.
Tsi lajang ai, gap ai hte n kaja ai lam ni
UV system ni a matu, tsi lajang ai atsam gaw pyengdin a n-gun, nhtoi htoi ai aten, ink film a n-gun hte pyengdin a asak hta madung nga ai. Undercured ink gaw ngut sai zawn rai tim, tape test galaw ai shaloi loi loi hte n-gun yawm mat nna, n-gun yawm mat ai. Ceramic system ni a matu, gap ai lam hte nbung lwi ai lam hpe hkang ai lam gaw nsam hte myit ru myit tsang lam lahkawng yan hpe hkang lu ai.
| N kaja ai lam | Mai byin ai lam | Shading sharai ai lam |
|---|---|---|
| Ink hpe gang je kau ai | N san seng ai, shut ai primer, n kaja ai | San seng ai lam hpe bai galaw u, UV pru ai hpe jep yu u, n-gun hpe bai chyam yu u |
| Tempering ngut ai hpang n-gun yawm mat ai | Ink grai htum ai, gap ai curve shut ai | Gumhpraw bang ai hpe shayawm u, wan wut hkrang hpe gram lajang u |
| Batch lapran nsam galai shai ai | Shut ai ICC hkrang, asak kaba wa ai bawnu, hka lim mat ai | Relinearize galaw nna bai gram lajang ai, magam bungli ningbaw ni |
| Banding | Nozzle hkrat mat ai, lu sha shut ai | Nozzle hpe jep yu nna jasan jaseng, pass mode hpe jep yu u |
| Edge hpe sharawt ai | Htingbu htingbyen kaw hka lim shang wa ai | Hpang jahtum hpe pat da u, jung da ai lam hpe bai gram lajang u |
| Ga nhpu lawm ai | N shamu n shamawt ai, hkyet mat ai nta nbung | Anti-static system, n shapraw shi yang kalang ta jasan jaseng u |
Hpaga lam grup yin, gram lajang ai lam hte hparan ai lam
UV glass hte dip shapraw na matu ngang grin ai masa gaw 18-24℃hte 30-50% nbung katsi ai shara rai nga ai. Hka lum ai lam grai law ai majaw, katsi ai glass hte ink spread ntsa e condensation byin wa ai; nbung htum ai gaw static hte dust hpe hkap la shangun ai. Katsi ai sutdek kaw nna panel ni hpe dingyang gang je kau ai hta, glass hpe room temperature hte maren sha tawn da nna, n shapraw shi yang galaw u.
Hpa majaw nga yang, shara jahkrat na matu, vacuum n-gun rawng ai jak ni, n-gun n rawng ai silicone n-gun rawng ai jak ni hte -marking n galaw ai clamp ni hpe lang nna, laika ka ai shara kaw nna tsan ai shara kaw matut mahkai ai lam hpe tawn da u. Bai galaw ai bungli ni a matu, CNC-cut acrylic mying jahpan bang ai template ni gaw, n-gun n rawng ai sha, bai galaw mai ai shara hpe jaw ya ai. Masking galaw ai shaloi, n-gun n law ai, UV- hpe ninghkap lu ai film - manu n-htuk ai tape gaw, n-gun hpe jahten kau ya ai silicone (sh) acrylic ngam ai hpe lang ra ai. Operator ni gaw powder-n lawm ai gloves ni hte panel ni hpe jum nna, hkyen lajang da ai glass hpe yupku ntsa de du hkra ka-up da ai.
Shinggan de Printed Glass gaw kade daram na hkra nga lu ai kun?
Magam bungli prat hpe shaning hku sha n re ai sha, nsam hpe n-gun jaw ai, n-gun rawng ai hte ntsa lam hpe n-gun jaw ai hku nna jeyang ai. Hkamja lam hte seng nna, hkang zing da ai galaw shapraw ai lam a npu hta, ceramic frit htingnu gawgap ai shingnip gaw, shaning 15-30 ning tup bungli galaw lu ai. UV-cured systems, hkrak hkrak primed galaw nna makawp maga da ai, n-gun rawng ai hte n-gun rawng ai hta hkan nna shinggan de 5–15 ning tup shapraw ya lu ai.
| US nbung laru ginra | Dominant myit ru myit tsang lam | Ceramic frit | Makawp maga da ai UV print |
|---|---|---|---|
| Dingdung Dingda (AZ, NV, NM) | Grai sawng ai UV, katsi ai galai shai ai lam | 20+ ning | 5–10 ning garai n mu lu ai n htum shi yang |
| Pacific Dingdung Dingda (WA, OR) | Katsi ai, katsi ai | 15-25 ning | Edge sealing hta madung nga ai |
| Sinpraw Dingda | Hka lim ai-katsi ai cycle | 15-30 ning | Hkamja lam-shadawn sharam |
| Hka hkin gau | Sal chya ai, n-gun yawm ai | Tsaw ai, pat da ai jut ni hte | Hka lim ai-grade shingnip ra ai |
UV Fade chyam dinglik ai lam hte ΔE nambat ni a lachyum
"UV hpe ninghkap lu ai" ngu ai gaw, chyam dinglik ai shiga n lawm yang hpa mung n re ngu ai lachyum re. Standard ladat ni gaw xenon arc hpe n-gun dat ai (ASTM G155), UV nhtoi htoi ai pyengdin hte hka n-gun dat ai (ASTM G154), shinggan de n-gun dat ai racks ni rai nga ai. Nsam galai shai ai lam hpe CIELAB (sh) CIEDE2000 npu hta ΔE hku nna tsun dan ai:
- 1 - lawu na ΔE n mu lu ai shai hkat ai lam n nga ai
- ΔE 1–3 - kaji kajaw galai shai ai lam, nta gawgap ai lam hta yawng hkap la mai ai
- ΔE 3–5 - sadi hkrup ai shai hkat ai lam
- ΔE ntsa 5 - dan dawng ai hku htum mat ai
Kam mai ai tsun shaga ai lam gaw "ASTM G155 langai hta hkying hkum 2,000 xenon arc na ai hpang 3 a lawu na ΔE" ngu ai zawn rai nga ai. Standard, irradiance, chamber a nbung katsi ai hte nbung katsi ai, shawng nnan hte hpang jahtum shadawn shadang ni, hkap la da ai ΔE shadawn shadang ni hpe san yu u. Accelerated hours gaw shinggan shaning ni de san seng ai hku n galai shai ai - nbung laru, orientation hte n-gun rawng ai tsaw ai lam yawng gaw ratio hpe galai shai kau ya ai.
Hkap la ai lam, katsi ai hte makawp maga ai lam
Delamination gaw n kaja ai hku san seng ai, silicone n san seng ai, n htap htuk ai coating ni, n-gun n rawng ai ink (sh) dip shapraw da ai jut ni de hka shang wa ai majaw byin chye ai. Thermal jat wa ai gaw shani shagu-shana shingra tara hte ink-glass lapran kaw myit ru myit tsang lam hpe jat ya ai. Ndai hte jep yu u:
- ASTM D3359, 5B (grai kaja ai) kaw nna 0B (hkum hkrang hkrat sum ai) du hkra masat da ai.
- Taber htum mat ai, ASTM D4060
- ASTM C1241 hku nna katsi ai shingjawng ai lam, katsi ai-katsi ai hpe jat bang ai
- degree hta hkying hkum 24-72 tup katsi shangun ai
- Hka hkin gau bungli a matu hka lim ai hte sau chya ai
Makawp maga na matu lata la mai ai lam ni, manu jahpu hte akyu rawng ai lam ni hpe hkan nna: asan sha ngang kang ai topcoat, sol-gel (sh) silane inorganic coating (optical asan sha nga ai sha, n-gun ja ai hte chemical hpe ninghkap lu ai atsam hpe jat ya ai), lahkawng lang ngu na ntsa maga de ka shapraw ai, hte grau nna makawp maga na matu glass plies lapran hta hkum tsup ai lamination galaw ai.
Manu jahpu, woi awn ai aten hte Digital vs Screen garan ai-Even
Laika dip ai manu hpe panel kaba ai, ink shinggrup ai, hpraw ai layer law ai, galaw ai ladat lata ai hte ngut kre ai lam ni a majaw madung tawn ai.
| Shawk shawn ai | Mabyin | Madun ai manu |
|---|---|---|
| Loi ai langai sha - nsam rawng ai mawn sumli ai shingnip | UV inkjet | $10-30 / sq ft |
| Hkum tsup ai-hpraw ai npu npawt hte nsam rawng ai sumla ni | UV inkjet | $20-50 / sq ft |
| Htingnu gawgap ai shinggan panel ni | Ceramic frit | $30-80+ / sq ft |
-Langai hte langai hpe shingdaw ai
| Hti hkum | Digital dip shapraw ai | Screen dip shapraw ai |
|---|---|---|
| 12 daw | Langai $20–40 | Langai $80-150 |
| 50 daw | Langai $15–30 | Langai $30–70 |
| 200 daram | Langai $10–25 | Langai $15–30 |
| 1,000 daram | $8–18 langai hpra | Langai $3–10 |
Bungli galaw ai hkring sa -Ga shadawn
Screen hkyen lajang na matu $300 hte nsam garan na matu $200 ra ai ngu sawn la ga, $500 fixed tooling a matu. Dai hpang screen printing galaw ai shaloi, langai mi $6 ra ai, .Digital laika ka aitooling n lang ai sha langai mi $15 run ai.
$500 ÷ ($15 − $6) ≈ 56 daw
Tatut hta: 50 daram npu kaw digital gaw tsep kawp awng dang ai; 500–1,000 jan na screen printing gaw dawdan ai hku awng dang ai; hte lapran na shara shagu hta, artwork a yak hkak ai lam gaw dawdan ya ai. Design hta sumla ni, gradient ni (sh) per-piece galai shai ai data ni lawm yang, digital gaw screen printing hku nna asan sha n mai shapraw ai majaw pyi, masat masa galaw ai aten hpe lai nna shingjawng lu ai.
Kalang lang woi awn ai aten ni
- Kaji kajaw: 3-7 ya
- Kata na mawn sumli ai lam galaw ai: bat 2-4
- Htingnu gawgap ai ceramic bungli masing ni hta galaw ai lam ni lawm ai: bat 3–5
Project ga shadawn lahkawng
Hkauna Backsplash, Nta
mm n-gun n law ai-hpyen shingnip, lahkawng ngu na ntsa UV print hpe hpraw ai nsam masum hte ka da ai, jut hpe nsam hpraw hkra galaw da ai, silicone-hpe bang da ai. Dai sumla gaw shingnip shingna kaw dung ai majaw, san seng ai tsi ni gaw ink hpe galoi mung n hkra ai. Bat mi laman sample hpe hkap la nna, bat lahkawng mali laman galaw shapraw ai. Hpraw ai hku gap ai majaw, square foot band mi hta $20–50 daram manu dan ai lamu ga ni hpe manu jahpu jaw ra ai.
500 sq ft Rung Garan, Sut Masa
mm tempered glass hpe ceramic frit hta company hkrang hte ka da ai, n-gun n rawng shi yang dip shapraw da ai majaw, dai mawn sumli ai lam gaw shani shagu san seng ai hpe n mai gang je kau ai. Maren ai panel 15 hte chyinghka laika man lahkawng hpe jat bang da ai. Ceramic gaw nbung laru a majaw n re ai sha, shi-ning tup nta htinggaw jahpan hta n-gun n rawng ai hte san seng ai-chemical n-gun rawng ai majaw, jaw ai shaga ai lam re. Glass galaw ai hte jung na matu hkyen lajang ai lam ni lawm ai bat masum kaw nna manga du hkra myit mada u.
Installation hte gram lajang ai lam
Masha law malawng lang ai ladat ni gaw, n-gun rawng ai silicone, jak hte galaw ai bracket, shingnip shingna hte laminated embedment ni rai nga ai. Custom htu ai, htu ai, shinggrup da ai hkrang ni hte grai kaba ai panel ni yawng gaw galaw ai manu hpe jat ya ai - n shapraw shi yang hka htung ni hte htu ai shara ni hpe tsun dan u, galoi mung n galaw ngut ai hpang.
Hkamja lam a matu, shingra tara makau grup yin hta laning mi hta lahkawng mali lang san seng nna, panglai hkin-gau, bungli galaw ai shara ni (sh) nhpu law ai shara ni hta grau nna san seng ra ai. Microfiber n-gun n rawng ai hpun nba, neutral pH san seng ai tsi hte san seng ai hka hpe lang u. N-gun ja ai alkaline jasan jaseng ai tsi ni, hkam sha chye ai shingnip ni hta ammonia, n-gun ja ai shingnip ni, n-gang n-gang hte n-hkap la ai hka ja ai tsi ni hpe koi nga u. Shinggan de jung da ai shara ni hta, jut ni hte sealant hpe shaning shagu jep yu u; edge hkrat sum ai gaw, mu lu ai print hkrat sum ai hta shaning law law shawng nga ai.
Hkamja lam hte hkan sa ai lam
Solvent, primer hte UV ink ni hpe lang na matu nbung n-gun rawng ai, chemical-hkap la lu ai gloves, myi hpe makawp maga ai hte sharin hkam la ai hku galaw ra ai. US bungli galaw ai lam ni gaw, tsi mawan ni hpe n-gun jaw ai lam, nbung n-gun hte hkrit tsang hpa nhprang arai ni a matu, OSHA a ra sharawng ai lam ni hpe hkan sa ra ai, hkap la mai ai SDS file hpe mung tawn da ra ai. California hte dai hte bung ai mungdaw ni gaw, low-VOC ink hte coating system ni hpe grau grau ra sharawng wa ai majaw, dai hpe garan jaw ai aten hta grau nna, masat da ai aten hta sha, madi madun na matu manu dan nga ai.
Supplier hpe jep joi ai lam jahpan
Glass printing galaw ai wa (sh) jak mari na matu ahkang n jaw shi yang, ndai lam ni hpe hpyi shawn u:
- UV nbung laru shiga hpe madang, hkying hkum hte ΔE shadawn sharam hte
- Cross-hatch n-gun rawng ai mahtai gaw na a hkrak ai shingnip amyu hta re
- Thermal cycling hte, panglai hkin-gau bungli a matu, sau htu ai jahpan
- Abrasion hte graffiti- hpe yeng seng kau ai chyam dinglik ladat hte mahtai
- San seng ai lam matsun hte gram lajang ai aten ladaw hpe ka da ai
- Warranty tara ni hpe n lawm ai lam ni hpe tup hkrak tsun da ai
- Demo laika man hta n re ai sha, na a substrate ntsa hta ka da ai sample panel ni
Quotation hpyi ai shaloi, glass size hte thickness, glass amyu, n-gun, nta kata (sh) shinggan de n-gun madun ai lam, project galaw na shara hte orientation, myit mada da ai magam bungli prat, hte galaw shapraw na matu-jin jin rai sai sumla hkrung ni hpe jaw u. Atsam rawng ai supplier langai gaw, hkying hkum 48 laman, process hpaji jaw ai lam hte shawng nnan na manu jahpu hpe bai nhtang jaw lu ai.
Gadun dawk
UV flatbed glass printing hpe kata, htunghking, sumla hkrung hte kadun ai-bungli bungli a matu lata u, dai shara hta galai shai ai lam hte galai shai ai lam gaw ahkyak ai. Shinggan nta gawgap na matu ceramic frit hpe lata nna, gara shara kaw raitim, mawn sumli ai lam gaw ink hpe grau nna asak hkrung ra ai. Wan hku law ai bung ai, n law ai-color nsam ni gaw bungli ting rai nga ai shaloi screen printing hpe lata la u. Gara lam hku mi rai rai, awng dang lam hpe dawdan ya ai lam lahkawng gaw, spec sheet ntsa na printer n re ai sha, ntsa lam hpe hkyen lajang ai lam hte hkan sa ai lam hpe jep chyoi ai - re.
FAQ
Glass ntsa kaw hkrak dip shapraw na matu madung ladat ni gaw hpa ni rai kun?
UV inkjet hte ka ai, ceramic frit hte ka ai hte screen ka ai ni hpe galaw ai. UV inkjet gaw nsam amyu myu hpe grau dam lada ai hte lawan dik ai hku gram lajang ya lu ai, ceramic frit gaw grau ngang grin hkra tempering galaw ai shaloi sumla hpe glass kata de fuse galaw ya ai, screen printing gaw bung ai run kaba ni hta unit manu kaji dik htum hpe jaw ya ai.
Shinggan de digital hku ka da ai glass gaw kade daram ngang grin ai kun?
Ceramic frit hpe dip shapraw ai gaw shaning 20-30 ning tup hkam sharang lu ai. UV-cured printing gaw shinggan de 5–15 ning tup galaw lu nna, primer hte makawp maga ai coating, lahkawng lang ngu na ntsa kaw na printing (sh) US Southwest zawn re ai UV grai law ai ginra ni hta lamination galaw ra ai.
UV hte ka da ai glass hpe ka ngut ai hpang temper galaw mai ai kun?
Madung hku nna n re. UV ink law malawng gaw, nsam galai shai ai (sh) n-gun n yawm ai sha, wan wut ai shara hta n mai nga ai majaw, UV printing hpe tempering galaw ngut ai hpang galaw ai. Ceramic frit inks ni gaw dai hte nhtan shai ai: shanhte hpe tempering garai n galaw shi yang dip shapraw nna, shanhte hpe matut mahkai ya ai gaw, gap ai cycle rai nga ai.
Hpa majaw glass ntsa e hpraw ai ink ra ai kun?
Glass gaw nhtoi hpe shalai ya ai majaw CMYK langai sha gaw n-gun kya nna kashin kau hkrum ai zawn rai nga ai. Hpraw ai underbase gaw opacity hte shai hkat ai lam hpe jaw ya ai; backlit panel ni a matu, hkang lu ai hpraw ai layer law law gaw, n-gun ja ai shara ni a malai, diffusion hpe pyi jaw ya ai.
Hpraw ai layer kade hpe print galaw ra na kun?
Nhtoi htoi ai mawn sumli ai lam a matu layer langai, standard mawn sumli ai glass a matu lahkawng kaw nna masum du hkra, high-opacity nta gawgap bungli a matu mali kaw nna manga du hkra. 0.1–0.3 mm hta hpraw hte nsam lapran na shingnip shingna hpe tawn da u.
Glass hpe n shapraw shi yang gara hku jasan jaseng ra na kun?
Filtered air hte ga nhpu hpe shaw kau nna, awu asin n law ai rai yang 1–5% neutral detergent hte kashin kau ra ai, deionized hka hte kashin kau ra ai, 90–99% IPA hte langai maga de lint{4}}n lawm ai wipes ni hpe lang nna kashin kau ra ai, sau (sh) silicone a matu sha grau n-gun ja ai degreasers ni hpe lang ra ai, IPA hpe n ngut shi yang galoi mung d ngut hkra galaw ra ai.
Abrasion a malai plasma (sh) corona tsi hpe galoi aten hta lang ra na kun?
Plasma (sh) corona hpe lang nna, san seng ai, bai nhtang galaw mai ai n-gun hpe gram lajang ra ai shaloi, hkrang hpe n galai shai ai sha - galaw shapraw ai ladat ni hte optical-quality panel ni a matu kaja ai lata la ai lam re. Mechanical abrasion gaw loi mi sha n-gun rawng ai shara hta mawn sumli ai glass hte htap htuk ai. Chemical etching gaw, grai sawng ai shimlam ra kadawn ai lam ni nga ai, hpaga lam hta sha galaw mai ai ladat langai rai nga ai.
Gara primer gaw glass ntsa UV-mai tsai ai ink ni hte bungli galaw ai kun?
0.5–2% alcohol hta lawm ai Methacrylate-magam bungli galaw ai silanes ni gaw acrylic hte UV{3}}mai tsai ai tsi mawan ni a matu n-gun jaw ai lam rai nga ai. Hpa majaw nga yang, mahtai gaw ink galaw ai hte glass coating hku nna n bung ai majaw, n galaw shi yang, na a galaw shapraw ai ink hte sample htuk manu ai lam hpe chyam yu u.
Gara RIP settings hte DPI ni kaw nna hpang ra na kun?
Resolution hpe yu ai tsan ai shara hku nna masat da u: makau kaw yu na matu 150–300 dpi, shingdu maga de yu na matu 50–100 dpi. 250-300% ink shadawn shadang kaw nna hpang nna, 8-16 lang lai nna, 5-15% dot lu ai hka wa ai, ICC profile hpe n gawgap shi yang galoi mung linear galaw u.
Square foot langai a manu kade rai na kun?
UV hte asan sha mawn sumli ai bungli a matu $10–30 daram, hpraw ai npu npawt hte hpring tsup ai-color UV dip shapraw ai a matu $20–50, nta gawgap ai ceramic dip shapraw ai a matu $30–80+ daram re. Size, coverage, hpraw ai layers hte ngut kre ai lam ni gaw process mying hta grau nna nambat hpe htawt sit ya ai.
Screen printing gaw kade daram hta manu n hkrat wa ai kun?
Kaja wa nga yang, masat masa galaw ai aten hta 50–60 daram rai nna, 500–1,000 daram hpe lai nna dawdan lu ai akyu nga ai. Hkrak ai sumla hkrung, gradient (sh) galai shai ai data ni gaw, dai shara hta lai nna, digital printing hpe shingjawng lu hkra galaw ya lu ai.
Mass n galaw shi yang adhesion hpe gara hku chyam yu na kun?
5B hpe yaw shada let ASTM D3359 de cross-hatch test galaw nna, dai hpe gat seng npu kaw tape pull check hte shingdu de bai nhtang galaw u, dai hpang 70℃hta katsi ai hpe jat bang u, katsi ai hku shingjawng ai, UV nta de n-gun rawng ai, hte dip shapraw da ai shingnip ni a matu dishwasher cycle ni hpe jat bang u.
Glass Print Sample (sh) Arung arai hpaji jaw ai lam hpe hpyi shawn u
Project langai a matu print galaw da ai panel ni hpe tsun dan ai rai yang, shing nrai, .UV dip jakin-house galaw shapraw ai a matu, hkrit tsang hpa hpe lawan dik ai hku shayawm lu na lam gaw, na a tengman ai ink hte curing masa ni hpe na a tengman ai glass ntsa hta sample print galaw ai lam re. Na a sumla hkrung, glass masat masa, n-gun hte n-gun madun ai makau grup yin hpe sa dat nna, na a run size a matu galaw sa wa na hpaji jaw ga, n-gun chyam dinglik masing hte digital hte screen printing lapran manu jahpu shingdaw ai lam hpe lu la na matu sa dat u.
